2DRW – Versatile Rewinder for Inspection and Longitudinal Slitting
The 2DRW (Two-Drum Rewinder) is a high-performance rewinder designed for efficient material processing at high production speeds. It accommodates large roll diameters up to 1,400 mm and is engineered to handle a wide range of materials.
Flexible Processing Capabilities
In addition to standard rewinding, the 2DRW offers:
- Defective Material Removal – Eliminates flawed sections to ensure high-quality output
- Adjustable Longitudinal Slitting – Provides customizable material separation, supporting various cutting methods, including shear-cut technology, with a flexible number of knives
- Cross-Cutting – Enables efficient trimming for optimized roll handling
- Splicing Functionality – Facilitates seamless roll transitions for continuous production
- Thermal and Pressure Bonding – Ensures a flawless material bond
Enhanced Quality Control & Seamless Process Integration
The 2DRW rewinder is ideal for eliminating defects, ensuring precise inspection, and optimizing material quality. In web processing, it guarantees high-quality finished rolls by detecting and removing flawed sections, maintaining strict production standards.
Modular Design for Tailored Solutions
Thanks to its modular architecture, the 2DRW can be precisely configured to meet specific processing requirements. Its core components include:
- Central Shaft Unwinder – Ensures smooth and controlled material unwinding
- Illuminated Splicing and Inspection Table – Allows precise removal of defective web sections and material joining, typically using adhesive tape or other suitable methods, while ensuring thorough quality checks
- Pull Rollers Section – Maintains consistent tension and material flow throughout the process
- Versatile Longitudinal Slitting Unit – Supports multiple slitting methods with adjustable configurations for optimized material separation
- Two-Drum Circumferential Winding Section – Equipped with a nip roller for enhanced load control and a non-driven winding shaft with adjustable additional load or lift, ensuring precise and ultra-compact winding. This section also features a cross-cutting device and a finished roll ejector for efficient handling.
Technical Specifications
- Rewinding speed – 1 – 200 m/min
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Unwinding tension (min./max.) – 40 – 270 N
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Winding tension (min./max.) – 60 – 810 N (full width) (or TBD)
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Maximum roll diameter – 1 400 mm
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Roll weight – 500 – 2,500 kg (depending on width)
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Width of material to be rewound – 1,200 – 2,700 mm
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Edge guidance accuracy – ±3 mm
- Power supply – 3 PE N 400 V, 50/60 Hz
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Compressed air supply – 5,5 – 6,5 bar
