Formatting Rewinder
The Formatting Rewinder is engineered for the conversion of mother rolls into commercial-sized rolls, offering edge trimming, labeling, marking, and packaging for optimized production efficiency. Designed to handle technical fabrics, glass mesh, glass mats, and veils, this system ensures precision winding, tension control, and automated processing, all customized to your exact operational requirements.
Our rewinding technology is highly versatile, allowing configurations from a standard rewinder to a fully automated solution, integrating roll handling, packaging, and labeling for seamless production flow.
Key Features & Advantages
- Wide speed and tension range, enabling precise control for both delicate and robust materials.
- Adjustable rewinding tension characteristics, optimized by a customized rewinding curve.
- Face-in/face-out winding and unwinding options, enhancing roll configuration flexibility.
- Three-shaft turret design, allowing fast winding cycles (as short as 35 seconds).
- Automated core feeding, combined with adhesive application for efficient roll initiation.
- Option for coreless winding, expanding roll-format flexibility.
- Customizable cross-cutting, with shear or crush cutting to suit different materials.
- Quick knife exchange system, minimizing downtime and maximizing efficiency.
- Servo-driven edge guiding system, ensuring flawless alignment throughout the winding process.
- Automated finished roll handling, reducing manual intervention and improving workflow.
- Inkjet printer for product identification, with optional automatic label feeding.
- Remote access system, enabling machine diagnostics, process monitoring, and software updates.
- Seamless integration with line master systems, ensuring synchronized production.
- Fully customizable design, allowing adaptation to specific customer needs.
Every Formatting Rewinder is tailored to your production parameters, and we welcome discussions to refine the system for optimal performance.
Technical Specifications
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Maximum roll diameter – až 1 600 mm (63")
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Maximum web width – až 1 500 mm (59")
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Maximum winding speed – Přizpůsobitelná dle typu materiálu
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Cross-cutting options – Střih nůžkami (shear cut) / destruktivní střih (crush cut)
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Winding tension control – Nastavitelná pomocí individuálně definované převíjecí křivky
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Shaft configuration – Turretový systém se třemi hřídeli
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Automation level – Plně automatická manipulace s rolemi a podávání dutinek
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Remote diagnostics – Monitoring procesu a aktualizace softwaru přes externí systém